Heavy Duty Open Gear Lubricant GM4000
Specialty

Heavy Duty Open Gear Lubricant GM4000

Heavy-duty open gear lubricant providing maximum protection for large industrial gears operating under severe shock loads.

Industry Applications:

MiningCement IndustrySteel IndustryPower Generation

Key Features

Maximum extreme pressure protection
Shock load resistant
Superior adhesion
Wear protection
Temperature stable
Water resistant
Long-lasting film

Applications

Ball mill girth gears
Rotary kiln gears
Crusher gears
Mining shovel gears
Large industrial open gearing
Heavy-duty reducers

Served Industries

Mining
Cement Industry
Steel Industry
Power Generation

Technical Data Sheet

Typical technical characteristics and operating guidance for Heavy Duty Open Gear Lubricant GM4000.

PropertyTest MethodTypical Value
ISO VG—680/1000
Operating Temperature—-10°C to +150°C(intermittent peak)
Four-Ball EPASTM D2596>450 kgf
Timken OK LoadASTM D2509>70 lbs
Adhesion—Excellent
Application Method—Spray/Brush

Operating Parameters

Temperature Range

-10°C to +150°C

(continuous service)

ISO VG

680/1000

Service Life

Condition dependent

Consistent Performance

Formulations are developed for stable viscosity, wear protection and contamination control across the stated operating range.

Optimized Formulation

Engineered for stable film strength and anti-wear performance, supporting longer service intervals where operating conditions and oil analysis allow.

Quality Assured

Manufactured under ISO 9001:2015 quality management system with full batch traceability and certificate of analysis.

Application Guide

Step-by-step instructions for optimal use of Heavy Duty Open Gear Lubricant GM4000 in Mining applications.

1

Preparation

Ensure the application surface is clean, dry, and free from contaminants. Remove any existing lubricant residues using appropriate cleaning agents. For Ball mill girth gears applications, verify equipment is at operating temperature.

2

Application Method

Apply Heavy Duty Open Gear Lubricant GM4000 using standard industrial equipment. For grease products, use automatic lubrication systems or manual grease guns. For liquid lubricants, ensure proper filling procedures and avoid contamination during transfer.

3

Recommended Dosage

Follow OEM recommendations for fill quantities. For Mining applications, typical re-lubrication intervals range from 1,000 to 5,000 operating hours depending on conditions. Monitor performance and adjust intervals based on actual operating parameters.

4

Performance Monitoring

Regularly inspect lubricant condition and equipment performance. Check for signs of degradation, contamination, or unusual wear. Schedule oil analysis every 6 months for critical applications to optimize maintenance intervals.

Storage Recommendations

  • Store in a cool, dry place between 5°C and 35°C
  • Keep containers sealed when not in use
  • Avoid direct sunlight and moisture exposure
  • Shelf life: 5 years from manufacture date when stored properly

Safety Information

  • Refer to Safety Data Sheet (SDS) before use
  • Use appropriate PPE: gloves and safety glasses
  • Ensure adequate ventilation in application area
  • Dispose of used lubricant according to local regulations